Step 1:
The Recipe
We use sand, limestone, soda ash and recycled glass in our glass recipe. Then the combined ingredients are sent to the furnace to melt.
Step 2:
Melting
Our furnace heats the batch mixture to about 1,565 degrees Celsius, or 2,850 degrees Fahrenheit, creating molten glass.
Step 3:
The "Gob"
The molten glass is removed from the furnace by our glass blowers and cut into “gobs” to form our glass items.
Step 4:
Forming
We divert the gobs into forming molds and then mold them into beautiful, functional glass items.
Step 5:
Conditioning
Formed glass items pass through the lehr, a machine that reheats and gradually cools them to relieve any stresses and strengthen the glass.
Step 6:
Inspection
Finally, we inspect our glass items to make sure they meet our high quality standards. We recycle and remelt any items that fail to meet these standards.